HIGH SPEED AUTOMATIC SAMPLE WARPER RI 6001

HIGH SPEED AUTOMATIC SAMPLE WARPER RI 6001

The HIGH SPEED AUTOMATIC SAMPLE WARPER RI 6001 is designed to meet the requirements of the fashion industry, catering to apparel fabric suppliers for sample warp and large warp needs. This advanced machine, featuring cutting-edge automation and software, ensures flexible and efficient warp sampling production with minimal yarn packages and the shortest production time possible.

Key Features:

• Rotary Creel: Accommodates up to 16 yarn packages.
  • Easy loading/unloading to minimize changeover time.
  • Suitable for all types of yarn packages.
• Yarn Accumulators:
  • State-of-the-art technology ensures constant tension up to a maximum speed of 1000 mpm.
  • Yarn brake detection prevents pattern mistakes.
• HMI (Human-Machine Interface):
  • 15-inch touch screen color display for data entry and displaying operational parameters.
• Advanced Software:
  • Automatically displays:
    • Colour-wise warp package requirements.
    • Position of each color on the cone creel.
    • Pending warp threads and width.
    • Maximum length and time required for warp completion.
  • Optimizes package positions to minimize production time for maximum output.
  • Diagnoses electronics and machine faults for maintenance support.
  • Program memory to avoid re-entry of data.
  • Separate pre-preparation software reduces machine downtime and boosts productivity.
• Warping Needles:
  • 16 thread needles controlled by response control, ensuring precise yarn laying at up to 1000 mpm.
• Leasing Unit:
  • Automatic sequential leasing function for fault-free leases.
• Drum:
  • 7000mm circumference, suitable for widths up to 2200mm.
  • Can achieve a maximum warp length of 450m (depending on warp density).
  • Synchronized timing belt drive for smooth operation.

Technical Specifications

Optional Accessories:

• Waxing Device:
  • 3-roll waxing device with stainless steel wax tray.
  • Circulated storage tank with pump and motor.
  • AC drive for stainless steel guide roll drive.
• Beam Pressing Device:
  • Pneumatic beam pressing device for extra hardness of the beam for specific warps.
• 7 Lease (Beam to Beam Sizing):
  • 7 Lease option for beam to beam sizing.

Layout Dimensions:

Product Highlights:

• Cone Creel: Accommodates up to 16 yarn packages, ensuring smooth unwinding and preventing yarn breakages.
• Leasing Unit: Precisely controls leasing to achieve fault-free leases, with an automatic sequential leasing function.
• Yarn Accumulators: Controlled by response control for consistent tension, with a yarn brake detector to avoid wrong patterns.
• Warping Needles: 16 thread needles ensuring precise yarn laying at high speeds, with a front broken end detection sensor to prevent errors.
• Safety Features: Includes pneumatic controls, safety guards, and emergency push buttons at key points for operational safety.